Best solution provider for Brewery automation plant|CotmacElectronics
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Brewery Automation

Process Automation in Breweries cuts out human error and boosts production, especially today, when availability of highly skilled staff is scarce. Without a recipe based control system, a person will have to open and close valves, switch on and off motors, test samples etc manually. But with Cotmac’s Brewery Automation System which is driven by comparable parameters, the chances of making mistakes in steps like dosing, weighing etc. are remote.

Brewery Automation demands reliable operation facility in extreme temperatures. Our comprehensive approach helps you to consistently bring out high quality products, in the stipulated time, with cost effective methods. We offer solutions to the Food and Breweries sector to reduce process cycle durations, contain costs, maintain quality and provide seamless integration with their partners.

Thus Cotmac plays a pivotal role in helping you to get a better perspective of your processes and grow your business.

Title           : Brewery Plant Automation

Segment   : Food & Beverages

Requirements

  • Automation of Batch Process.
  • To improve brew length and Maximum brew per day.
  • Minimal Manual interventions.
  • Batch Planning and Recipe Management.

Engineering , Development and Commissioning of Brewery plant with S7-400 / S7-1500 / PCS7.

Brewery Plant Automation by Cotmac Electronics.

Implementation

  • Control System Based on S7-400 / S7-1500 / PCS7.
  • VFD on Profibus / Profinet Network.
  • S88 based Documentation and Application Software.
  • Recipe Management Software and Batch Planning Software.
  • Globasys for Brew report Generation for Batch Analysis.  Event logging & change control for batch analysis / Record.
Brewery Plant Automation system architecture by Cotmac Electronics.
Development and Commissioning of Brewery plant with S7-400 / S7-1500 / PCS7 by Cotmac Electronics.

Benefits

  • Due to modular nature of software, easy to maintain & troubleshoot the problem.
  • Improved productivity due to minimum manual intervention.
  • Recorded analysis of each brew in Globasys for Quality Management.
  • Operator friendly and easy to diagnose process operation.

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Recorded analysis of each brew in Globasys for Quality Management by Cotmac Electronics.
Operator friendly Automation Brewery Plant and easy to diagnose process operation by Cotmac Electronics.

Customer : Carbonated Soft Drinks Plant

Segment   : CO2 Extraction & Purification

Requirements

  • Need to Upgrade manually operated plant with Automation using S7 and HMI based.
  • To Recycle & Reuse the UT Byproduct (Raw  CO2 ) with minimum manual intervention and optimum manpower.
  • To improve product cost and life cycle.
  • To improve process and final product quality.

Engineering , Development and Commissioning of  CO2 plant with Siemens S7 and HMI Based System

Implementation

  • Fully automated Standalone system.
  • S88 based modular implementation.
  • 24 / 7 running operations.
  • Manual intervention only to acknowledge or reset faults.
  • Event & trend logging for analysis.

Benefits

  • Improved productivity due to minimum manual intervention.
  • To produce high purity  CO2 . Optimum control of critical process parameters to maintain consistency in product quality.
  • Improved quality & production feasibility.
  • Easy commissioning and diagnostic functions.
  • Operator friendly and easy to diagnose process operation functions.

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